2002-2003 Mercedes-Benz M-class (W163 facelift ) ML 350 V6 (245 Hp) 4MATIC 5G-TRONIC

The Mercedes-Benz M-Class (W163), particularly the facelifted version introduced in 2001, represented a pivotal moment for the German automaker. It was Mercedes-Benz’s first foray into the mid-size luxury SUV segment, a market rapidly gaining popularity in the late 1990s. The ML 350 V6 4MATIC, produced from 2002 to 2003, occupied a significant position within the W163 range, offering a balance between performance, luxury, and capability. It was positioned as a step up from the base ML 320, providing more power and a more refined driving experience, while remaining below the higher-performance ML 500. This variant was primarily sold in North America and Europe, catering to buyers seeking a premium SUV with all-weather capability.

Technical Specifications

Brand Mercedes-Benz
Model M-Class
Generation M-Class (W163, facelift 2001)
Type ML 350 V6 (245 Hp) 4MATIC 5G-TRONIC
Start of production 2002
End of production 2003
Powertrain Architecture Internal Combustion engine
Body type SUV
Seats 5
Doors 5
Fuel consumption (urban) 19.4 l/100 km (12.1 US mpg, 14.6 UK mpg, 5.2 km/l)
Fuel consumption (extra urban) 11 l/100 km (21.4 US mpg, 25.7 UK mpg, 9.1 km/l)
Fuel consumption (combined) 14.1 l/100 km (16.7 US mpg, 20 UK mpg, 7.1 km/l)
CO2 emissions 338 g/km
Fuel Type Petrol (Gasoline)
Acceleration 0-100 km/h 8.7 sec
Acceleration 0-62 mph 8.7 sec
Acceleration 0-60 mph 8.3 sec
Maximum speed 205 km/h (127.38 mph)
Emission standard Euro 4
Weight-to-power ratio 8.3 kg/Hp, 120.1 Hp/tonne
Weight-to-torque ratio 5.8 kg/Nm, 171.6 Nm/tonne
Power 245 Hp @ 5600 rpm
Torque 350 Nm @ 3500-4800 rpm (258.15 lb.-ft. @ 3500-4800 rpm)
Engine layout Front, Longitudinal
Engine Model/Code M 112
Engine displacement 3724 cm3 (227.25 cu. in.)
Number of cylinders 6
Engine configuration V-engine
Cylinder Bore 97 mm (3.82 in.)
Piston Stroke 84 mm (3.31 in.)
Compression ratio 10:1
Number of valves per cylinder 3
Fuel injection system Multi-port manifold injection
Engine aspiration Naturally aspirated engine
Valvetrain SOHC
Engine oil capacity 8 l (8.45 US qt | 7.04 UK qt)
Coolant capacity 12 l (12.68 US qt | 10.56 UK qt)
Kerb Weight 2040 kg (4497.43 lbs.)
Max. weight 2870 kg (6327.27 lbs.)
Max load 830 kg (1829.84 lbs.)
Trunk (boot) space (min) 633 l (22.35 cu. ft.)
Trunk (boot) space (max) 2020 l (71.34 cu. ft.)
Fuel tank capacity 83 l (21.93 US gal | 18.26 UK gal)
Permitted trailer load (braked) 3500 kg (7716.18 lbs.)
Permitted trailer load (unbraked) 750 kg (1653.47 lbs.)
Permitted towbar download 135 kg (297.62 lbs.)
Length 4638 mm (182.6 in.)
Width 1840 mm (72.44 in.)
Width (including mirrors) 2126 mm (83.7 in.)
Height 1820 mm (71.65 in.)
Wheelbase 2820 mm (111.02 in.)
Front track 1555 mm (61.22 in.)
Rear track 1555 mm (61.22 in.)
Front overhang 874 mm (34.41 in.)
Rear overhang 944 mm (37.17 in.)
Ride height (ground clearance) 204 mm (8.03 in.)
Drag coefficient (Cd) 0.39
Minimum turning circle 11.9 m (39.04 ft.)
Approach angle 30°
Departure angle 30°
Climb angle 31°
Wading depth 500 mm (19.69 in.)
Drivetrain Architecture All wheel drive (4×4). Internal Combustion engine.
Number of gears 5
Gearbox type Automatic transmission G-TRONIC
Front suspension Double wishbone, Transverse stabilizer
Rear suspension Double wishbone, Transverse stabilizer
Front brakes Ventilated discs
Rear brakes Disc
Assisting systems ABS (Anti-lock braking system)
Steering type Steering rack and pinion
Power steering Hydraulic Steering
Tires size 255/60 R17
Wheel rims size 8J x 17

Powertrain & Engine Architecture

The ML 350 4MATIC was powered by the M112 V6 engine, a 3.7-liter naturally aspirated powerplant. This engine, a cornerstone of Mercedes-Benz’s mid-range offerings at the time, featured a 60-degree V-angle and a single overhead camshaft (SOHC) design per cylinder bank. The M112 utilized a multi-port fuel injection system, delivering fuel directly into the intake ports. This engine was known for its relatively smooth operation and decent power output. The 245 horsepower and 350 Nm (258 lb-ft) of torque were sufficient for comfortable highway cruising and reasonable acceleration. The engine’s longitudinal mounting and the 4MATIC all-wheel-drive system contributed to balanced handling. The transmission was a 5G-TRONIC automatic, a five-speed unit that provided smooth shifts, though it wasn’t particularly quick or sporty in its operation. The transmission was tuned for comfort and fuel efficiency rather than aggressive performance.

Driving Characteristics

The ML 350 4MATIC offered a comfortable and composed driving experience. The automatic transmission, while not offering manual shift control, provided smooth gear changes. Acceleration from 0-60 mph took around 8.3 seconds, which was adequate for the time but not particularly brisk compared to some competitors. The 4MATIC all-wheel-drive system provided excellent traction in various weather conditions, making it a capable vehicle for year-round use. Compared to the ML 320, the ML 350 offered noticeably more power, resulting in improved acceleration and passing ability. However, it lacked the outright performance of the ML 500, which featured a larger V8 engine. The suspension was tuned for comfort, absorbing bumps and imperfections in the road well, but it wasn’t particularly sporty or engaging.

Equipment & Trim Levels

The ML 350 4MATIC came standard with a respectable array of features, including leather upholstery, power-adjustable front seats, automatic climate control, a premium sound system, and alloy wheels. Optional extras included a sunroof, navigation system, upgraded sound system, and parking assist. Interior trim options varied, with wood trim being a popular choice. The overall interior design was typical of Mercedes-Benz at the time – luxurious and well-appointed, but perhaps lacking the cutting-edge technology found in some competitors.

Chassis & Braking

The W163 M-Class featured an independent suspension system at all four corners, utilizing double wishbones. This setup provided a comfortable ride and reasonable handling. The ML 350 4MATIC was equipped with ventilated disc brakes at the front and solid disc brakes at the rear. Anti-lock braking system (ABS) was standard. The steering was a hydraulic power-assisted rack and pinion system, providing a reasonably direct feel. The chassis was robust and well-built, contributing to the vehicle’s overall feeling of solidity.

Market Reception & Comparison

The ML 350 4MATIC was generally well-received by critics. It was praised for its comfortable ride, spacious interior, and all-weather capability. However, some reviewers noted that the automatic transmission was somewhat slow to respond and that the fuel economy was relatively poor. Compared to rivals like the BMW X5 and the Lexus RX 300, the ML 350 offered a more traditional luxury experience, with a focus on comfort and refinement. The BMW X5 offered sportier handling, while the Lexus RX 300 prioritized fuel efficiency and reliability.

Legacy

The M112 engine, while generally reliable, can be prone to oil leaks as it ages. The 5G-TRONIC transmission is also known to require regular maintenance, including fluid changes, to prevent issues. Today, the W163 ML 350 4MATIC can be found on the used car market at relatively affordable prices. It remains a popular choice for buyers seeking a comfortable and capable luxury SUV, but potential buyers should be aware of the potential maintenance costs associated with an older vehicle. The W163 M-Class paved the way for future generations of Mercedes-Benz SUVs and established the brand as a major player in the luxury SUV segment.

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